What is Batch Production
Batch production is used to manufacture products in mass and although the products may be similar, batch scheduling is still required to optimize the efficiency of the operation. During batch production, machines are chronologically ordered in relation to the production process. Unlike mass or assembly production, where changes can’t be done easily, modifications can be made with ease during batch production.
Batch Production Examples
Batch production is common among manufacturers looking to manufacture similar products made on-demand. The batch production process is aided by specific equipment, the most notable being conveyors, robotic pick & place machines as well as robotic palletizing/packing.
Batch production can be customized to match the desired output. Engineers can create an automated batch production system that meets the most unique production needs. Ideally, countless products can be made via batch manufacturing. Common batch production examples or products that are made via batch include; pharmaceuticals, clothing, newspapers, books, baked foods, fast foods, and electrical goods.
Batch Production Pros and Cons
Main Pros
Cheaper
It is usually cheaper to manufacture an entire batch than an entire product at a time. Also, in case a batch is spoilt/damaged, it is cheaper to discard a batch as opposed to thousands of finished products.
More Flexible
As mentioned above, batches can be modified with ease. The same can’t be said about assembly or mass production. What’s more, part-finished products can be completed later, reducing risks associated with concentrating on individual products.
More Efficient
Batch production also utilises machinery better, attracting other pros like cost savings. In fact, machinery works continuously, reducing overall running costs. Batch production also reduces overall wastage by controlling the quantity of production.
Main Cons
Can be Costly
While batch production is generally cheaper, it can turn out to be costly i.e., when making small batches or when productions run differ, attracting delays or additional costs associated with preparing equipment. Batch production can also increase storage costs as batches need to be stored before making complete products.
Not Suitable for Every Product
As mentioned above, this type of production works best for specific products i.e., those that can be made in groups and in specific quantities.
Downtime Risks
Batches subjected to strict quality controls and assurances can cause downtime. What’s more, employees risk being redundant if they are relying solely on machines to produce.
Customization Difficulties
While custom products can be made via batch production, it isn’t possible to personalize a single item in a batch without disrupting the entire system.
Advanced Planning and Scheduling Software Required for Batch Production
To enjoy the best results out of batch production, manufacturers require superior software that optimizes production plans to meet specific business objective.
Optessa is a leading intelligent planning & scheduling software used by many global manufacturing giants like Honda, Nissan, and Ford. Optessa stands out for its proprietary fast optimization technology that allows manufacturers to create highly accurate manufacturing plans and schedules in record time. Other capabilities include real-time optimization.
