Operating in highly regulated environments, manufacturers must maintain precision, traceability, and strict process control to comply with standards such as the Federal Aviation Administration (FAA), European Union Aviation Safety Agency (EASA), International Traffic in Arms Regulations (ITAR), National Aerospace and Defense Contractors Accreditation Program (NADCAP), and eIDAS Regulation (EU) No 910/2014. Replacing paper-based records with secure electronic controlled history records (eCHR) helps manufacturers reduce compliance risk, standardize workflows, and achieve product traceability that will improve operational efficiency while lowering the cost of quality. 

By connecting planning, scheduling, and execution, manufacturers gain end-to-end visibility and control., This is critical in environments where long program cycles, constrained resources, and strict compliance requirements make even small disconnects costly. This unified approach keeps plans aligned with real-time production conditions, reducing delays, rework, and operational inefficiencies while improving on-time delivery and program performance.

Differentiating Capabilities

Digital Representation of Complex Manufacturing Operations

Digitally model complex aerospace production workflows, including multi-level assemblies, specialized processing steps, and strict validation requirements. By creating an accurate digital representation of operations, manufacturers gain real-time visibility into production, enforce standardized processes, and identify improvement opportunities resulting in higher labor productivity, improved asset utilization, and better-quality performance.

Secure Electronic Controlled History Records (eCHR)

Automated capture and secure storage of production data creates a permanent electronic controlled history record (eCHR) for every product manufactured. This digital record strengthens regulatory compliance, simplifies audits, and ensures full traceability across the product lifecycle. With immutable records and compliant electronic signatures, manufacturers reduce the cost and risk of compliance while accelerating audit preparation and regulatory reporting.

Unified Planning, Scheduling, and Execution

Connecting planning, scheduling, and execution enables manufacturers to manage the entire production lifecycle.

This unified approach enables organizations to:
> Align demand planning and S&OP with production capacity
> Generate realistic production plans and schedules
> Coordinate shop floor execution and quality management
> Improve supplier coordination and distribution planning

By continuously linking execution data back to planning systems, manufacturers maintain accurate schedules, improve resource utilization, and respond quickly to disruptions.

Key capabilities

Semiconductor
Digital Build Records

Automatically generate secure electronic controlled history records (eCHR) capturing every step of manufacturing. Replace paper documentation with immutable, audit-ready digital records supporting full product lifecycle traceability.

Semiconductor
Full Product Traceability

Track complete product genealogy from raw materials through sub-assemblies to finished goods, enabling instant forward and backward traceability for quality investigations, recalls, and regulatory audits.

Semiconductor
Regulatory Compliance

Maintain secure electronic records, digital signatures, and audit trails to support aerospace standards such as FAA, EASA, AS9100, ITAR, and NADCAP requirements.

Semiconductor
Controlled Manufacturing Workflows

Enforce validated manufacturing processes with digital work instructions, quality checkpoints, and built-in error prevention to ensure consistent execution and reduce human error.

Semiconductor
In-Process Quality Control

Capture inspection data and enforce automated quality checks during production to detect issues early, prevent defects from progressing, and maintain high product quality.

Semiconductor
Workforce & Equipment Control

Ensure only certified operators perform specific tasks and prevent production on uncalibrated tools or equipment to maintain compliance and production integrity.

Semiconductor
Real-Time Shop Floor Visibility

Monitor production progress, work-in-progress, labor activity, and equipment utilization in real time to identify bottlenecks and improve operational efficiency.

Semiconductor
Advanced Production Scheduling

Optimize complex aerospace manufacturing schedules using realistic production constraints, enabling planners to create achievable and efficient production plans.

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Dynamic Schedule Adjustment

Respond quickly to disruptions such as equipment downtime, material shortages, or urgent orders with real-time schedule adjustments that maintain production flow.

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Productivity & Performance Insights

Analyze labor and equipment performance using OEE and productivity metrics to identify inefficiencies, optimize resource utilization, and drive continuous improvement.

Case study

Transforming Productivity in High Complexity Manufacturing for the Aerospace and Defence Sector

Tight Margins and Traceability Needs
Keeping a close eye on costs while satisfying high-demands and traceability, proved to be a challenge without help.

Battery & Solar

Powering Innovation in Aerospace and Defense

With Eyelit Technologies, aerospace and defense manufacturers
can modernize their products, secure sensitive data, and produce reliable electronics
for mission-critical applications, all while ensuring compliance and optimizing efficiency.

Advanced Planning and Scheduling
White paper

Smart factory planning,
scheduling, and decision execution

Discover the powerful combination of Advanced Planning, Scheduling, and Sequencing with a full MES/MOM capability that includes Quality, SPC, IOT, Special Work Requests, Factory Connectivity, Factory Analytics/Insights and ERP/Supply Chain System Integration.

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